Engine working - preparing to leave tomorrow evening
07 August 2012 | Rabaul Yacht Club
David
We took out the injector pump and completely disassembled it today. Cleaned each part down, sanding some with sanding grease till everything was sliding easily into place. We had used a manual for stripping down the pump emailed to us by a mechanic in Cairns. It took a few hours. Some parts were supposed to slide into place if held at 60 degrees. Others 90 degrees. I did not know how these things were tested until now. Put it all back into place, replaced the fine fuel filter (also courtesy of the Yacht which sailed in yesterday from Tasmania) and after some time getting it to bleed it started. Bit of smoke at first but then is settled down. Have had it running tied to the dock in gear at 80% throttle for 90 mins now and seems to be working fine.
I will go to Customs in Kokopo tomorrow and check out of PNG, refuel, buy some fresh food and sail out in the evening or first light Thursday.
The course will depend on what the wind is doing when I get out of the St George’s Channel. If it is light I will motor south for as much as I can and try and make it to Cairns. The forecast has it picking up over the weekend at which point I will have to choose to head to Honiara for a round trip down to Mackay or if I have made enough south cross west to Cairns.
Whilst we were incredibly unlucky with the fuel problem I was very lucky to have found Rod Pearce, the WW2 salvage man of Rabaul. Standing at the back of his boat at the Yacht Club dock, Rod spent 3 days stripping down and rebuilding the injector pump and the 3 injectors. Work which, according to the manual, should only be performed by a qualified engineer in a machine room. The other bit of luck was the yacht arriving from Tasmania carrying a spare injector nozzle for Yarramundi's engine and a couple of fine fuel filters they were happy to part with. Without the injector nozzle I would have had to waited for a spare to come in from Australia or go there myself and get one. Can you believe it?!
If I had not have gotten the engine going I might have ended up like Steve picture above towing his own sailboat yesterday early morning by his own paddle power. He has been stuck in Rabaul for 9 months on his way to Japan from Australia.